Black Stains
on Carpets and Ghosting of Framing
We have investigated
numerous units over the years that have been experiencing discoloration
of carpeting due to particulate accumulation. In many units we
also observe particulate deposits on window blinds, inside of
kitchen cabinets and on appliance surfaces (microwave ovens, CD
players and refrigerators). Additionally we typically notice "ghosting"
of wood stud members on the interior gypsum board surfaces of
exterior walls.
The problems are related to four deposition mechanisms: filtration,
electrostatic attraction, thermal deposition due to Brownian motion
and impaction. These deposition mechanisms cause tiny microscopic
airborne particles to:
- "filter out" in carpets;
- "plate out" on charged surfaces due to electrostatic
attraction
- "plate out" on cold surfaces due to "Brownian
motion"; or
- "plate out" on surfaces due to impaction.
All of these mechanisms require really tiny particles - particles
that can become aerosolized or lofted into the air and remain
airborne for many minutes or hours. Big particles are not related
to the problems observed. Big particles fall out of the air too
fast - their movement and distribution is dominated by gravity
rather than airflow, electrostatics or molecular movement such
as Brownian motion.
The particle sources for the types of really tiny particles
that can cause the problems observed are many:
- tobacco smoke
- candle smoke
- fireplace smoke
- pilot light smoke from gas fireplaces
- carpet smoke from carpet fiber pyrolysis on heat exchanger
surfaces (when
you vacuum you throw up fibers into the air and these fibers
can get pulled
into your furnace where they can get fried/cooked/burned on the
hot
surfaces in your furnace)
- lint smoke from pyrolysis of lint in dryers that don't vent
to the exterior, or
don't vent well
- incense smoke
- insulation smoke from insulation getting sucked into buildings
or ductwork
and pryolyizing on heat exchanger surfaces
- gas smoke from gas water heaters or gas furnaces
- cellulose smoke from paper particles pyrolizing on baseboard
heaters
- just plain old dirt - but really tiny dirt because it has
to be able to float up in
the air for a long time - typically clay dust from a nearby construction
site -
clay because usually only clay gives you the right size of particle
that can
float for a long time
- concrete dust from grinding mechanisms or concrete cutting
- gypsum board dust from sanding and finishing gypsum board
Aside from really tiny dirt, concrete cutting and gypsum sanding
most of these sources have something in common - something has
to get burned, cooked, fried or pyrolyized in order to create
the size of particles required. There are a few other potential
sources of particles that could provide them in the size range
necessary. However, we typically dismiss them as not likely for
obvious reasons: particles from industrial grinding or cutting
operations, fumes from welding and carbon black from copiers or
laser printers. Of course it is possible that someone has unusual
habits we don't know about or an unusual lifestyle that we don't
notice. Just the same we don't typically notice any welding or
industrial grinding going on inside the typical unit. We also
don't often notice a Kinko's like business in most units. Ongoing
renovations to interior gypsum surfaces do happen on occasion.
Brownian Motion
The oldest
known deposition mechanism will be described first - Brownian
motion. A long dead English botanist (yes, botanist not physicist),
R. Brown, noticed tiny particles behave much like molecules with
respect to vibration. Under the kinetic theory of gases, molecular
vibrations are directly related to temperature. The higher the
temperature the greater the molecular vibration. Brown observed
that tiny particles in fluids get jostled or bounced around depending
on temperature. The higher the temperature, the greater the jostling
or movement of the tiny particles. He believed that the vibration
of molecules in the fluid bounced the particles around. He was
correct and became famous - hence the term Brownian motion. Okay,
so far this is an interesting story, but how does this relate
to our problem.
Well, air is a fluid and particles in air get jostled around
based on the temperature of the air. When air with all of these
bouncing particles brushes against the interior of an exterior
wall it gets cooled. Not all of the air gets cooled, only the
air right against the interior surface of the exterior wall. We
call this layer of air the boundary layer. Now it gets a little
complicated. Not all of the air in this boundary layer cools at
the same rate. Some spots are colder than others. Where there
is higher heat loss such as at a wood framing member, say a 2x4,
the air in the boundary layer right at this spot is colder than
the air in the boundary layer just inches away. Well, the air
doesn't bounce around as much in these cold spots which means
the tiny particles in the air at these cold spots also don't bounce
around very much. If the particles are not bouncing around very
energetically, it is easier for them to get stuck to the surface
of the wall. The particles in the air next to the wall tend to
"plate out" on colder surfaces. Since every stud is
a "thermal bridge" the outlines of the studs can be
sometimes seen due to the accumulation of tiny particles at the
cold spots. This is often called ghosting and was very common
in the old days, before MTV, even before Ozzie and Harriet. It
was common back then because we typically had poorly insulated
walls (real cold spots) and lots of people that smoked. The smokers
supplied the particulates. The tobacco particulates plated out
on the cold spots, usually at the studs due to Brownian motion.
Why doesn't this particular phenomenon happen as much today?
Two reasons: our houses are better insulated and there are fewer
smokers. Fewer people smoke inside and those that do typically
accept the fact that smoking not only causes their house to smell
but smoking also makes their house dirtier due to the tobacco
particles plating out on cold surfaces. We point this out since
many units we inspect contain heavy smokers and the problems in
those units are usually due to tobacco particulates. Don't smoke
inside and your white walls won't go brown, nor will your light
colored carpets discolor - same for your blinds. You should accept
the consequences when you live in an ashtray.
Electrostatic Attraction
Another well-known deposition mechanism
is electrostatic attraction. When tiny particulates become electrically
charged they will become attracted to other electrically charged
surfaces. The particulates can become charged due to many reasons.
Friction and proximity to electrical and magnetic fields are some
of the most common. Plastic surfaces and surfaces that contain
electrical equipment also become easily charged. The particulate
depositions observed on window blinds, inside of kitchen cabinets
and on appliance surfaces (microwave ovens, CD players and refrigerators)
are due to electrostatic attraction.
One of the recent health fads has been responsible for creating
electrically charged particles - a home ionizer. Many individuals
purchased ion machines for health reasons. Home ion machines tend
to cause dirty walls as the ion machine causes the particles to
become charged and plate out on surfaces. The air is clean, but
your walls are not.
Impaction
Impaction occurs when moving air carrying tiny particulates
flings or throws the particulates against a surface. This typically
happens when air moves under a door due to an air pressure difference.
As the air rushes under a closed door it has to "bend"
under the door. When air in the middle of the room (height-wise)
has to go under a door, it moves downward. The particulates in
the moving air have their own momentum (as do the air molecules).
The air makes the curve and bends under the door, but the particulates
don't they travel in more or less a straight line and end
up hitting the carpet directly under the door leaving a dark line.
Filtration
The last deposition
mechanism, and the most common, is the filtering of particulates
by carpeting. When air flows through a carpet the carpet acts
like a filter and removes particles from the air that passes through
it.
Air moves under baseboards in exterior and interior walls due
to air pressure differences caused by wind, temperature differences
and the operation of heating and air conditioning systems. As
the air moves under baseboards, the carpet at these air pathway
locations becomes discolored if the air contains particulates.
The Big Picture
Most of
the deposition typically observed is carpet filtration. The carpet
filtration issue is one of the most common complaints we now get
from homeowners. Why is this now such a big issue? Why didn't
we have the problem before? We've had carpets for a long time
and the air pressure differences are also not new. So what is
different? Simple:
- we have more of the right sized particulates
- we have lighter colored carpets
- we have consumers with higher expectations
We are not about to argue against light colored carpets or
argue against consumers with higher expectations. However, lets
talk about the particulates.
We estimate that in the typical home we experience a 100 fold
increase in the quantity of indoor microscopic particulates in
the less than 10 micron range principally due to candle smoke.
Candles, candles, candles are everywhere. There are tall ones,
short ones, fat ones, colored ones, ones that smell. There are
candles that make you feel good. There are candles that make you
romantic. There are candles that are your best friend. You get
the message.
In 1989 the sale of candles in the United State was less than
$75 million per year (a guess on my part). Candle sales are now
a multi-billion dollar industry (not a guess on my part). For
example, Yankee Candle is one of the hottest stocks on the New
York exchange.
In one of the units we recently investigated we counted over
30 candles. In another unit one owner refused to believe that
a candle could be responsible for the observed damage even as
we lit the candle and watched the candle smoke. She gave us the
"who are you going to believe, your lying eyes or me"
look.
Many units also have problems not related to candle smoke particulates.
We've already talked about the smokers. Another not-candle-related
particulate problem is the gas fireplace. In these types of units
the particulate source is typically a backdrafting pilot light
in a gas fireplace. Smoke pencil testing can be used to illustrate
the backdrafting.
We believe the problems in most units are not due to construction
defects. We believe the problems are due to particulates from
candle smoke. The responsibility is with the candle industry for
not warning the consumer about the particulate emissions from
candles and the potential damage to carpets and other surfaces.
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